From charlesreid1

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* Repeat until camera fits.
* Repeat until camera fits.
* Use sandpaper to smooth edges of hole and clear excess plastic.
* Use sandpaper to smooth edges of hole and clear excess plastic.
A couple of photos of the process:
[[Image:DrillingPelican1.jpg|500px]]
[[Image:DrillingPelican2.jpg|500px]]
[[Image:DrillingPelican3.jpg|500px]]

Revision as of 05:21, 19 August 2016

Old notes here: RaspberryPi/Weatherproof Camera Case/Old

Pelican Modification Stage 1

Stage 1 of the Pelican case modification was to drill a hole and insert a camera. No attention was paid to weatherproofing, the goal was simply to deploy a camera, Raspberry Pi, and power source in the Pelican case.

Stock Pelican Case

Preparing the Modification

(insert plans/schematics here)

Drilling the Hole

The camera diameter was 0.55 inches, and the largest drill bit i had access to was 0.5 inches.

My procedure was as follows:

  • Drill a pilot hole starting with a small drill bit.
  • Drill a progressively larger hole by using 4 increasing drill bit sizes (the Pelican case is tough to drill through).
  • Drill a hole with the 0.5 inch drill bit.
  • Clear excess plastic inside and around the hole with a Dremmel tool, to create a more even hole diameter.
  • Test camera to see if camera fits into hole.
  • Drill the hole to be progressively larger by "shaving" material off the sides using the 0.5 inch drill bit.
  • Clear excess plastic with the Dremmel tool.
  • Test camera to see if camera fits into hole.
  • Repeat until camera fits.
  • Use sandpaper to smooth edges of hole and clear excess plastic.

A couple of photos of the process:

DrillingPelican1.jpg

DrillingPelican2.jpg

DrillingPelican3.jpg