From charlesreid1

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Stage 1 of the Pelican case modification was to drill a hole and insert a camera. No attention was paid to weatherproofing, the goal was simply to deploy a camera, Raspberry Pi, and power source in the Pelican case.
Stage 1 of the Pelican case modification was to drill a hole and insert a camera. No attention was paid to weatherproofing, the goal was simply to deploy a camera, Raspberry Pi, and power source in the Pelican case.


==Preparing the Modification==
==Modification Planz==


(insert plans/schematics here)
===Original pelican case===
 
Here is the stock Pelican case (Pelican 1120 Case):
 
[[Image:StockPelicanCase.jpg|500px]]
 
[[Image:StockPelicanCaseOpen.jpg|500px]]
 
It's an absolutely perfect size for a Raspberry Pi and power supply.
 
===Modification planz and schematics===
 
Here is the plan: drill a 1/2" hole in the side of the Pelican case, and mount the camera to the case. Use rubber to ensure a tight fit between the camera and the body. The camera came with a plastic cover, so utilize that as the camera lens protector. (Secure it to the lens better, too.)  
 
Principles:
* KISS
* Don't worry about making it totally weatherproof. Can make modifications later.
 
[[Image:PelicanSchematic1.jpg|500px]]
 
[[Image:PelicanSchematic2.jpg|500px]]
 
[[Image:PelicanSchematicTripod.jpg|500px]]
 
As you can see, I follow extremely rigorous engineering standards in my drawings.


==Drilling the Hole==
==Drilling the Hole==

Revision as of 05:24, 19 August 2016

Old notes here: RaspberryPi/Weatherproof Camera Case/Old

Pelican Modification Stage 1

Stage 1 of the Pelican case modification was to drill a hole and insert a camera. No attention was paid to weatherproofing, the goal was simply to deploy a camera, Raspberry Pi, and power source in the Pelican case.

Modification Planz

Original pelican case

Here is the stock Pelican case (Pelican 1120 Case):

StockPelicanCase.jpg

StockPelicanCaseOpen.jpg

It's an absolutely perfect size for a Raspberry Pi and power supply.

Modification planz and schematics

Here is the plan: drill a 1/2" hole in the side of the Pelican case, and mount the camera to the case. Use rubber to ensure a tight fit between the camera and the body. The camera came with a plastic cover, so utilize that as the camera lens protector. (Secure it to the lens better, too.)

Principles:

  • KISS
  • Don't worry about making it totally weatherproof. Can make modifications later.

PelicanSchematic1.jpg

PelicanSchematic2.jpg

PelicanSchematicTripod.jpg

As you can see, I follow extremely rigorous engineering standards in my drawings.

Drilling the Hole

The camera diameter was 0.55 inches, and the largest drill bit i had access to was 0.5 inches.

My procedure was as follows:

  • Drill a pilot hole starting with a small drill bit.
  • Drill a progressively larger hole by using 4 increasing drill bit sizes (the Pelican case is tough to drill through).
  • Drill a hole with the 0.5 inch drill bit.
  • Clear excess plastic inside and around the hole with a Dremmel tool, to create a more even hole diameter.
  • Test camera to see if camera fits into hole.
  • Drill the hole to be progressively larger by "shaving" material off the sides using the 0.5 inch drill bit.
  • Clear excess plastic with the Dremmel tool.
  • Test camera to see if camera fits into hole.
  • Repeat until camera fits.
  • Use sandpaper to smooth edges of hole and clear excess plastic.

A couple of photos of the process. Note that I was using a hand drill, not the drill press. These photos show the smaller pilot hole, and a progressively larger hole.

DrillingPelican1.jpg

DrillingPelican2.jpg

DrillingPelican3.jpg

Finished Case

(Photo of the finished product case: inside and out)

Packing the Case

Photos of packing up the case with foam, Raspberry Pi, power source, wifi settings, camera, go.